Free tool · Standard
Standard Work
The best known way to do one job, written so a new person can learn it: the major steps in order, the key points that make or break each step, and the reason behind every key point. With the time per step against the takt, a version for every change, and a sheet to print or train from.
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The guide · Edition 3 · Page 42
How t o use this t ool, in the guide
Why each tool exists, which family it belongs to and how to use it step by step, in one book you can leaf through.
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- Six Sigma · 5 minSigma & Control Cha
r tTurn defects into a sigma level, combine on time, undamaged and complete into perfect delivery, and see whether a bad day is a signal or noise.→ - Worksheet · 10 min5 WhysMove from a symptom to a root cause you can change, then agree one countermeasure, one owner and one check. Print it or save it as PDF.→
- Root causes · 15 minFishbonePut the effect at the head and collect causes with the team on the 6M, 4P or hotel bones, each with its why. Votes and likely causes rank them, the likely ones become actions to verify, and the top one goes to 5 Whys or the causes to Pareto.→
- Risk · 30 minFMEAWrite down how each process step can fail, rate severity, occurrence and detection, and get the RPN and the AIAG-VDA action priority. A heat map, the top ten risks and the actions with owners until the re-rating shows the risk is gone.→
- Six Sigma · 10 minProcess LabPaste measurements and get the right control chart (I-MR, Xbar-R/S, np, c, u) with Nelson rules and before/after phases, Cpk, chi-square, regression and a Gage R&R or attribute agreement study. Every number in plain words.→
- Lean · 20 minTime StudyTime each element over five cycles with a stopwatch, space bar as the lap key. Get the standard time per station, takt from demand, a Yamazumi against it and the first element to move.→
- Lean · 30 minValue Stream MapMap one flow from supplier to customer with the pieces waiting between the steps. Get the lead-time ladder, PCE, takt and the bottleneck, then draw the future state and send its kaizen bursts to the Action Tracker.→
- Lean · 15 minSpagh
e t ti DiagramDraw the walking paths of one job over the floor plan, tap by tap, in metres. Get the metres and minutes walked per shift, the stop visited most and the longest repeated leg, then compare the layout after the change.→ - Six Sigma · WeeklyProject Po
r tfolioEvery DMAIC project on one page: phase, status, the next tollgate and its checklist, days in the phase, sigma before and after, and savings planned against realised. Each project keeps its charter, SIPOC, CTQ tree, RACI, Kano, RTY, COPQ and control plan.→ - Course · 45 minSix Sigma in the WarehouseDMAIC in five steps on one warehouse case, with the tool to use at each step, three questions per step, the eight wastes and a project charter.→